Welding is a form of fabrication that involves conjoining metals and thermoplastics through the application of high heat. With the melting of materials, separate components can fuse together with robust properties, allowing them to serve various applications such as vehicles, infrastructure, weapons, and much more. As we have continuously advanced techniques of welding over time, new technology and machinery has come about to make the process more simple and efficient. One of these devices is the welding positioner, which has greatly streamlined the welding process for workers. With a welding positioner, a welder can stand in one single spot, all while operating on a component that can be spun around 360 degrees.
As such, welding together components that have odd shapes can be done much easier, and thus creating pipes, tubes, and other such components is much quicker. By increasing the productivity of welders and mitigating their fatigue, high quality melds can be made consistently and easily to improve the manufacturing process. While there are various types of weld positioners that may be used by workers, each provides similar functionality in operation. During the
welding process, the welder holds onto either a pipe joint or valve and may revolve the component as needed. As such, the welding process can be conducted on a flat surface without any pause or break in the weld. With rotation, the welder also does not need to move a torch or electrode-holder in order to conjoin
bearing components. On average, components that are created with weld positioners typically have a lesser rejection rate and a higher welding deposition rate as compared to their manual counterparts, due to the fact that the process is much more accessible and streamlined. Furthermore, weld positioners can even provide quicker welding speeds than a semiautomatic welding device.
When operating weld positioners, there are various things to keep in mind as to ensure the safety of workers. One of the most important factors that leads to safe operation of weld positioners is providing a flat workspace, and stability is crucial. As such, positioner types such as benchtop welding positioners should be fully secured to the workspace that they are installed on. By referring to manufacturer specifications, one can also be aware of the size and speeds that are accommodated by the specific machine, as exceeding recommendations can lead to inefficient operation or danger to the worker. With a variety of electrical parts possibly being worked on as well as currents running through the machine for powering, it is highly recommended that the positioner is connected to a ground current to protect components and workers. With manufacturer recommendations, one can ensure that the positioner has a compatible current with the machine.
Depending on your individual needs, a number of positioner types can be procured, each providing their own unique benefits. The mounted rotary welding positioner is one that excels in conjoining round objects, and they are very precise and accurate in speed and torque. Welding turntables are another rotary type that are high precision, and they provide a low cost option for conjoining pipes, industrial components, and vessel parts. Pipe welding positioners also cater towards the creation of pipes, also allowing for a welder to make wheels, elbows, and other fittings. Altogether, the type that will present the best fit for your application will depend upon what you are creating, your size limitations, and the amount of power or accuracy that you require.
When you are in the market for weld positioners that you can rely on to carry out your manufacturing processes, let
ASAP Sourcing Solutions help you secure everything with rapid lead-times and competitive pricing. As a premier distributor of parts, we offer customers access to over 2 billion new, used, and obsolete components that cater to a diverse set of industries and applications. Explore our part catalogues today at your leisure, and our team of industry experts are readily on standby to assist you through the purchasing process as needed.